Products · Composite

Backsheet Laminated Film

When the brand wants the shelf to read "cloth," not "plastic."

Total 30 - 60 g/m² Width up to 2,400 mm Breathable / non-breathable core Solvent-free hot-melt bond Online defect detection
Backsheet Laminated Film
What it is

Cast PE film hot-melt bonded to a PP spunbond non-woven — the cloth-like backsheet premium baby and feminine-care brands ask for.

A backsheet laminated film is a two-layer composite: an inner Cast PE film (breathable or non-breathable — your choice) and an outer PP spunbond non-woven, bonded together with a solvent-free hot-melt adhesive.

The result is a single roll the converter feeds into the diaper or napkin line — no separate non-woven station required. The wearer feels textile, the absorbent core sees film, and the brand owner sees a premium SKU that doesn't compromise line speed.

Specifications

Numbers, not adjectives.

Every parameter below can be sharpened to your specific application. Talk to engineering with your line speed, SAP system and topsheet — we'll narrow these to a tight target window.

Property Value Method
Backing film Cast PE Breathable / Non-Breathable
Backing film weight 10 - 40 g/m² Internal
Non-woven PP spunbond (12 - 25 g/m²) — others on request
Total laminate weight 30 - 60 g/m² Internal
Width up to 2,400 mm Internal
Bonding Hot-melt, solvent-free
Defect inspection Online inspection on every line
Peel strength Typically 1.5 - 3.0 N/25 mm (tuneable) ASTM D903
Surface treatment Optional corona, either side
Customization

What's tuneable.

Every Rhyfeel grade is built around the buyer's spec — not around a stock SKU.

Pick the film grade (breathable, non-breathable)
Pick the non-woven gsm (we source per spec)
Pick the bond pattern (full coat or pattern-dot)
Add flexo print on non-woven outer or film inner
Customer-supplied non-woven on tolling basis
Where this film ends up

The finished products converters build with this grade.

Real Rhyfeel film sits inside every one of these. The brand on the package isn't ours — but the layer closest to the skin usually is.

Cloth-like premium baby diaper

Cloth-like premium baby diaper

Cloth-feel sanitary napkin

Cloth-feel sanitary napkin

Premium adult pull-up

Premium adult pull-up

Why Rhyfeel

A specialist, not a one-stop shop.

We make Cast PE film for a living. That's our entire factory floor — not a side line. The result is the kind of micron-level discipline only a focused supplier can deliver.

  • W&H MIRAFLEX II — prints on 12 gsm at 500 m/min, which most lines in India can't.
  • Closed-loop scrap recovery — extrusion trim re-enters the melt feed.
  • 2,000 m² 3-micron clean shed — your end-customer's audit won't fail on dust.
  • Direct sales worldwide — you talk to the team that made the film.
Buyer questions

What people ask before they sample.

Yes. Many converters do. We laminate against your supplied roll on a tolling basis.

Tunable per spec. We typically target 1.5-3.0 N/25 mm peel for hygiene applications. Validated per ASTM D903.

Yes — when bonded with a pattern-dot adhesive on the PE side. We adjust the dot pattern to preserve WVTR.

Want a Backsheet Laminated Film tuned to your line speed?

Tell us your gsm, your width and your line speed. We'll send a 50-meter sample within ten working days.