A 2,000 m² clean shed, one cast line, and a lot of obsession.
Walk our plant in Depaliya and the first thing you notice is the silence — the second is the air. We run our extrusion under a 3-micron dust-filtered, air-cooled clean shed because hygiene customers' end products demand it.
The 2,000 m² 3-micron filtered clean shed — extrusion, embossing and printing under one roof.
W&H MIRAFLEX II — printing brand graphics on 12-gsm breathable backsheet at 500 m/min.
Cast extrusion line — up to 2,200 mm wide, output from 14 g/m².
The plant at Depaliya — Rajkot, Gujarat.
What we run.
- Plant area
2,000 m² - Clean shed
3-micron dust filtration, air-cooled, restricted access - Extrusion
Cast line, up to 2,200 mm wide, 14 g/m² minimum - Printing
W&H MIRAFLEX II Central-Impression flexo · 8 colors · 500 m/min - Lamination
Solvent-free hot-melt station, in-line capable - QC lab
WVTR (ASTM E96), tensile/peel/tear/hydro-head (ASTM/ISO), defect-camera roll inspection
A tour, in words.
Walk into the Depaliya plant and the first thing you notice is the air — restricted, filtered, cool.
Past the entry vestibule, the cast extrusion line runs the length of the clean shed, fed by gravity-metered resin dosing.
The MIRAFLEX II flexo press sits in its own zone, with controlled lighting for press-side color verification.
The QC lab is glass-walled along the production aisle so operators and quality engineers see each other through every shift.
Plant photography is planned for a future content phase. Until then, this narrative is what we want every customer to read.
From resin pellet to packed roll, in eight steps.
Resin in
Polyethylene pellets are dried and metered.
Extrusion
The melt is cast onto a chilled roll at controlled draw ratio.
Stretching
Calendar rolls stretch the film, creating microvoids around dispersed CaCO₃ for breathable grades.
Cooling
Microvoids open into interconnected pores.
Embossing
Optional hot rolls press micro or deep patterns into the surface.
Corona
Optional surface treatment for downstream printing or lamination.
QC
Roll-by-roll WVTR, tensile and defect-camera inspection.
Slit & pack
Cut to width, labelled, palletized.
Looking for a backsheet partner who ships on time?
Tell us your gsm, your width and your line speed. We'll send a 50-meter sample within ten working days.